Design and Manufacturing of Electric Vehicle Batteries

Keywords : Electric Vehicles (EVs), battery, cathode, anode, electrolyte, density, materials, lithium.


Abstract

The increasing detrimental effect of automobile emissions on human health and ecology in urban areas has forced a shift to more sustainable mobility. Carbon dioxide has been identified as one of the main pollutants [1]. Electric Vehicles arise as a great alternative due to their greater sustainability and cost during their lifetimes compared to their gasoline-powered counterparts. Forecasted data shows exponential growth for electric vehicles, with a compound annual growth rate of 21.1% by 2030 [2]. The battery of an electric vehicle is the part that makes it sustainable, reducing its dependence on fossil fuels while efficiently storing energy for transmission to the engine.
This paper provides a detailed explanation of the design and manufacturing process involved with electric vehicle batteries. The fundamental principles of battery operation, the battery components and materials, manufacturing techniques used, thermal management problems concerning the batteries, challenges, and future trends are all discussed at length in this technical report. The main motive of this research is to provide a structured report discussing the intricacies of electric vehicle battery design and production to understand its role in sustainable transportation better while exploring possible alternatives to traditional lithium-ion batteries.

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